Product Description Model NO.: ND-DZX-2 Automatic Production Line: Assembly Automation: Automation Rhythm: Flow Production Line Automation Type: Fully Automatic Color: Ral9010 or as Per Customer Requirement Trademark: NIDE Specification: customized Transmission Type: Flexible Certification: CCC Flexible Production: Intelligent Manufacturing Production Scope: Product Line Productitity: High Efficiency After-Sales Service: Overseas Service Center Available Transport Package: Container Origin: China Stator line main feature 1.This production line is consisted of two parts, conveyor and stand-alone machines respectively. The stator transferring and transforming process is fulfilled by mechanical arm between conveyor and stand-alone machines. While machine action is accomplished by handshaking control between conveyor and stand-alone machines.
2.Each working station of this stator line has a self-contained control function, and can work independently.
3.The conveyor is equipped with an independent control system. It can lift, position, and stop stators.
4.With an automatic positioning function, the paper inserting station can load and unload stators.
5.Mechanical robot is used to connect the paper inserting station and auto coil inserting station during production. It is stable during running. Stator position put by the mechanical arm is more accurate.
6.Mechanical arm is used to connect the forming station and conveyor during production.
7.Mechanical arm is used to connect the lacing station and conveyor during production. Lacing and knotting process can be automatically done.
8.This stator line can automatically test the stator, then it will judge the qualified and unqualified stators so as to do next process.
 
This Stator Production Line is consisted of several machines, paper Inserting Machine, stator coil winding and Coil Inserting Machine, lacing machine, Forming Machine.



Technical data of stator paper inserting machine:
Stator stack length: 20~90mm
Stator OD: max 135mm
Stator ID: 20~90mm
Folding height/width: 2~4mm/4~7mm
Insulation paper thickness:0.188~0.35mm
Efficiency:≈0.5s/s
Power: 380V/50/60HZ 0.75KW
Machine weight: ≈200kg
Machine dimension: (L)1200*(W)650*(H)1100mm


Main technical data of stator coil winding and coil inserting machine
Stator OD:≤φ150mm
Stator ID:≤φ110mm
Stack Height:30-120mm
Height of Coil:3
Appropriate Wire:φ0.18-φ1.2mm
Winding inserting mode:chained   /same core
Pitch time:≤40s/pc
Air Pressure:0.6-0.8MPa
Power supply:380V   50/60Hz 15Kw
Weight ≈4000Kg
Dimension:(L)2000×(W)1300×(H)2300mm
 

Technical data of stator lacing machine
Stator OD:φ40-φ160mm
Stator ID:≤100mm
Stack Height:30-160mm
Height of Coil:≤65mm
Pitch time:≤14s/pc(24 slots)
Air Pressure:0.4-0.6MPa
Power supply:380V   50/60Hz 6Kw
Weight:≈1500Kg
Dimension:(L)2000×(W)1100×(H)1900mm


Technical data of forming machine
Stator ID: 30~110mm
Stator OD: Max. 160mm
Stator stack length: 20~200mm
Winding overhang:  Max 45mm
Displacement of cylinder: 20L/min
Power: 380V/50/60HZ 3.75KW
Machine weight: about 500Kg
Machine dimension: (L)1300*(W)1000*(H) 2400mm
 

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